ODİS Automatic Vertical Stacking System

Today's storage concept; It aims to save space, provide the highest efficiency with the lowest possible time and cost. Different innovative smart approaches used by innovative automatic vertical storage systems provide very high volume storage capacity in very small spaces.

With a floor area of 14 square meters, a facility that chooses vertical stacking technology will have a vertical storage volume of 840 square meters. In addition, the acceleration of the movement of semi-finished products directed to production lines and shipping points forms the basis for the improvement of all operational processes based on long-term use.

ODİS, which has a versatile solution with its ability to be used according to demand in the retail, e-commerce, store and storage sectors, contributes greatly to the transformation of warehouse areas into high-tech structures. It is extremely suitable for models that are different from each other and have different features.

Warehouse Optimization and Vertical Stacking with ODİS

Warehouse shelves save energy by providing energy efficiency according to your needs and features. It takes up little space and allows you to store it as desired. Providing innovative solutions according to needs, products within the ÜÇGE infrastructure aim to provide the best service to customers with the technology included in their industrial warehouse shelving systems. It allows you to reduce costs thanks to optimization of warehouse capacity.

With ODIS smart software technology, which can be quickly integrated with most MES/ERP systems integrated into ODİS; It has the features of measuring the weight of the products on the shelves, tracking how long they remain on the shelves depending on the expiry date, and comparing the stock quantities both physically and digitally.

Internal investments in racking systems for warehouses generally focus on the production side of companies, and for this reason basic aspects of logistics processes are neglected. Generally, the first impression when looking at the warehouses of large companies is; excessive space loss, insufficient organization and inefficient use of human resources trying to find the right material in the shortest and most effective way possible. Warehouse shelf models and warehouse shelf prices vary depending on the application. Planning is done by determining feasibility and through on-site customer visits.

In order to organize a warehouse in the best way, it is necessary to analyze in detail the different types of materials and the entry and exit flows of these materials. Many benefits brought by the use of lift technology contribute to the solution of sectoral problems.

Increase in Productivity with Vertical Lift Modules

  1. Statik sistemlerde %60, dinamik sistemlere göre %30’a varan verimlilik sağlar.
  2. It makes your job easier with its developed smart order/material picking algorithm.
  3. Zeminden %90’a varan alan kazancı sağlar.
  4. It ensures job security.
  5. It provides easy, safe and fast access to the product. Provides collection by SKU.
  6. Provides high capacity storage.
  7. All the products brought to the collection department are needed products.
  8. It allows you to save space and allows fault detection.

Smart storage systems vertical lift modules are vertical automatic warehouses that generally consist of two storage columns, one in front and the other in the back, and an elevator in the middle that serves both. Materials are stored in trays supported on shelf rails that are an integral part of the storage column structure.

If the correct storage method is not used, overloading occurs in even the largest warehouses over a long period of time. Considering the increasing cost of usable floor space, it makes sense to use the available space more effectively. The solution that needs to be implemented is to increase the storage capacity in the vertical direction. A standard warehouse with an average ceiling height of 7 to 9 meters and a typical vertical lift module with a floor area of 15 square meters have the same capacities as a static warehouse racking system equivalent to 300 square meters.

The unit height and unit load capacity of vertical carousels do not have the ability to approach the unit height and unit load capacity of lifts. This makes Vertical Carousels suitable for only a few select applications. There are many benefits that come with the use of lift technology.

The trays are then automatically retrieved and presented to the operator on demand in the receiving/loading section(s). Vertical lift modules should not be confused with other technologies such as vertical carousels, which do not provide the same flexibility and performance compared to a lift.

Modular Flexibility

In the intelligent storage system, modern vertical lift modules are modular in structure; This means that these modules can adapt to changing situations as necessary and are rotating storage systems. It is an innovative solution that simplifies warehouse logistics. Vertical storage height unit; The total height can be adjusted according to the ceiling height of the building, trays can be added or removed from the unit for additional or different storage needs, and in some cases the unit can be moved to other parts of the building or even to a different building.

In addition, a dynamic line created between 2 different ODİS storage units is one of the unique solutions for developing the internal material supply channel.

In recent years, processes in the logistics sector have become increasingly important in order to guarantee sufficient competitiveness in all industries served. Periods of global economic and raw material crisis caused operations managers, who needed more efficiency in every part of the facilities, to re-evaluate their internal supply and resource movement processes. Provides cost savings through optimization of existing warehouse capacity.

Material Supply Automation with ODİS

In vertical carousels, trays are placed at fixed heights depending on the pitch of the selected tray, and the entire load is rotated around itself in a vertical circle to present the correct tray to the operator(s).

Internal Supply Efficiency of Materials

Saving time is an important issue for every business. In a traditional warehouse, operators are expected to walk, drive throughout the warehouse, find the right material stored in difficult or hard-to-reach locations, pick it up, and return. The implementation of this process is as time consuming as defining it, and the possibility of error is very high. It usually requires qualified operators to navigate the warehouse and locate the stock keeping unit.

These operations become extremely simple with the vertical lift module. Stock keeping units are stored within the tower; All the operator(s) need is to request the necessary materials using the easy-to-use operator console. Once the tray containing the required stock keeping unit is presented to the operator, material only needs to be picked/loaded as required.

Providing the opportunity to send commands directly to the vertical lift module via the ERP/MES system or WMS warehouse management software significantly reduces the possibility of the operator making mistakes during the material retrieval or loading processes. In addition, vertical lift units are strengthened with material procurement assistant equipment with different features, ensuring that errors in material procurement are reduced to almost zero during application.

Safety of Stored Material

What is required is how to store costly materials safely. Such safe storage is almost impossible in a traditional warehouse with static shelving systems. Thanks to the vertical lift module, an automatic door blocks all possible physical access to the material stored within the unit. In addition to this physical barrier, only selected operators are allowed to access the relevant unit and even each of the trays through password policies and user authentication devices such as ID readers or RFID beacon readers.

Ease of Materials Going to the Operator

From the operator's perspective, it is a great improvement that he does not have to walk or climb steps/ladders in the warehouse just to reach the required stock keeping unit. As the risk of injury decreases, the operator's daily work becomes more physically effortless. ODIS vertical stacking system solution, which offers the most accurate solutions within the scope of OHS regulations, fulfills all responsibilities under the title of protecting the health and safety of employees.

Time Management in the Warehouse

The operator does not try to reach the material as in the traditional method. With ODIS, the material reaches the operator. Vertical lift modules thanks to the most effective integrated solutions; It can receive receiving or refilling commands from the warehouse or production software with almost no intervention from the operator.