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What is Handling? Importance in Logistics and Warehousing

In the developing logistics sector, the regular and efficient management of goods movements plays a critical role. One of the most important elements of these processes is called handling. This concept, which is used in storage, transport and distribution stages, enables logistics operations to be managed more effectively and cost-effectively. So, what is handling and why is it so important in the logistics world? Translated with DeepL.com (free version)

What is Handling?

Handling is a term that covers processes such as transporting, stacking, sorting, packaging and placing the goods in the warehouse in logistics and warehousing operations. This process can be carried out manually by labour or by using technologies such as automation systems, conveyor belts, robotic arms and forklifts. Handling is present at every stage of the logistics and supply chain and ranges from the processing of raw materials to delivery to the end user. In today's logistics operations, modern technologies for handling processes are essential to increase efficiency and minimise error rates.

Handling Types and Methods

Handling processes can be carried out by different methods, especially in warehouses and logistics centres. These can basically be categorised under two main headings:

1. Manual Handling

In this method, goods movements are carried out using labour. Activities such as loading on pallets, manual sorting of goods, opening and repacking of boxes are examples of manual handling. It is generally preferred in small volume and low intensity operations. However, manual handling methods have disadvantages such as high labour costs, errors due to fatigue and low speed.

2. Mechanical and Automatic Handling

Mechanical and automated handling systems are used for large volume and fast operations. Forklifts, conveyor belts, warehouse robots, automated storage and retrieval systems (AS/RS) fall into this category. The advantages offered by these systems are as follows:
  • Reduces labour costs.
  • Provides higher efficiency and speed.
  • Minimises error rates in in-store processes.
  • Facilitates material tracking.
  • Automated handling systems are evolving into smart logistics processes with the integration of artificial intelligence and machine learning with industry 4.0. Fully automated warehouses are expected to become widespread in the future.

    Importance of Handling in Logistics

    In the logistics industry, handling is one of the most critical factors affecting operational efficiency. A proper handling system can reduce costs, optimise storage space and speed up workflow. The prominent benefits of handling are as follows:

    1. Increasing Efficiency

    The right handling systems make warehouse operations more organised and faster. The easy and error-free handling of products optimises order picking processes and saves time at every link in the logistics chain.

    2. Reducing Costs

    Handling costs can be reduced with the integration of automation systems. The ability to do more work using less manpower helps companies to reduce operating costs in the long term. In addition, insurance costs related to the prevention of occupational accidents can also be reduced.

    3. Efficient Use of Storage Space

    A proper handling process optimises warehouse space, creating more product storage capacity. The right racking systems, smart storage solutions and mechanical equipment allow maximum space utilisation in logistics centres.

    4. Improving Productivity and Safety

    Proper planning of handling processes prevents occupational accidents and ensures that employees work in a safer environment. At the same time, it keeps employee motivation high by reducing manual workload.

    5. Increasing Customer Satisfaction

    The right handling methods increase the speed of logistics processes, ensuring that orders are delivered on time. In terms of customer satisfaction, reducing faulty shipments and shortening delivery times offers a critical advantage.

    Handling Technologies and Future

    With the development of technology, handling systems are becoming more intelligent, automated and data-driven. With Industry 4.0, IoT (Internet of Things), artificial intelligence and robotic systems are integrated into logistics processes, significantly increasing handling efficiency.

    New Generation Handling Technologies:
    Automated Storage and Retrieval Systems (AS/RS)
    RFID and Barcode Tracking Systems
    Smart Conveyor Belts
    Robotic Arms and Autonomous Mobile Robots (AMR)
    Artificial Intelligence Supported Warehouse Management Systems (WMS)
    Logistics and Warehouse Transport Solutions with Drones
    In the future, these technologies will enable handling processes to become even more automated and logistics operations to become more efficient by minimising the error rate.

    The Future and Strategic Importance of Handling

    Handling is an indispensable element for the logistics and warehousing industry. An efficient and systematic handling strategy accelerates logistics processes, reduces costs and increases operational efficiency. Handling systems, which will develop further with automation and artificial intelligence technologies in the future, will continue to provide competitive advantage in the logistics sector. The fact that companies make their operations more efficient by choosing the most appropriate handling methods will continue to be one of the most important factors that increase competitiveness.